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Cost reduction of resources Product List

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Semi-dry processing for semiconductor manufacturing equipment: cleaning-free and cost reduction.

Reduce the amount of lubricant used and achieve cleaning-free processing. MQL technology that reduces contamination risks.

In the processing of components for semiconductor manufacturing equipment, it is extremely important to prevent the contamination of fine particles (pollutants). Traditional wet processing uses a large amount of coolant, raising concerns about residues and oil remaining in the cleaning process affecting quality. This product adopts MQL (Minimum Quantity Lubrication) technology, which supplies a small amount of lubricant in mist form, simplifying the cleaning process and reducing oil residue around the processed area. This helps to reduce contamination risks and contributes to maintaining a clean manufacturing environment. 【Usage Scenarios】 - Precision processing of semiconductor manufacturing equipment components - Manufacturing of parts where reduction of cleaning processes is required - Processing environments for precision instruments that dislike oil residue 【Benefits of Implementation】 - Reduced contamination risk through cleaning-free processing - Decreased management effort and disposal costs for coolants - Improved processing accuracy and tool lifespan For more details, please download the catalog or feel free to contact us.

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  • スクリーンショット 2023-04-06 113419.png
  • スクリーンショット 2023-03-17 172211.png
  • _MG_5960.jpg
  • _MG_5922 (1).jpg
  • Hydraulic Equipment
  • Cost reduction of resources

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Semi-dry processing for optical equipment: cleaning-free and cost reduction.

Proposal for MQL technology to maintain the processing accuracy of optical components and reduce the cleaning process.

In the optical equipment industry, it is essential to minimize the residual fine chips and oils during processing to maintain the optical performance of products. Particularly in precision parts machining, it is crucial to balance the simplification of the cleaning process with machining accuracy. Traditional coolant usage raises concerns about oil adhesion affecting optical performance, but our MQL (Minimum Quantity Lubrication) technology achieves high machining accuracy while reducing residual oil by directly supplying a small amount of lubricant to the cutting edge. [Application Scenarios] - Precision cutting of optical components - Manufacturing lines that require simplification of the cleaning process - Parts machining where oil residue needs to be avoided [Benefits of Implementation] - Increased efficiency of processes through cleaning-free machining - Reduced impact on optical performance due to lower residual oil - Cost reduction through extended tool life For more details, please download the catalog or feel free to contact us.

  • スクリーンショット 2023-04-06 113157.png
  • スクリーンショット 2023-04-06 113419.png
  • スクリーンショット 2023-03-17 172211.png
  • _MG_5960.jpg
  • _MG_5922 (1).jpg
  • Hydraulic Equipment
  • Cost reduction of resources

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Semi-dry processing for the robot industry: no cleaning required, cost reduction.

We will reduce the usage of cutting oil and support the improvement of assembly accuracy for robot parts through cleaning-free processing.

In the robotics industry, high dimensional accuracy and a clean finish are required during parts processing to maintain precise assembly accuracy. Particularly in the machining of fine components, the residual cutting oil and variability in the cleaning process can lead to decreased accuracy and quality defects during assembly. Our mist generation device for semi-dry processing (MQL) improves machining accuracy by directly supplying lubricating fluid to the tool cutting edge, while also achieving cleaning-free processing, contributing to the efficiency of subsequent processes. 【Application Scenarios】 - Cutting processing of precision parts for robots - Manufacturing of parts where the cleaning process is to be omitted - Small-batch production of various types using general-purpose machines 【Benefits of Implementation】 - Shortened processes and cost reduction through cleaning-free processing - Stabilization of machining accuracy by extending the lifespan of cutting tools - Improvement of the working environment by reducing waste oil For more details, please download the catalog or feel free to contact us.

  • スクリーンショット 2023-04-06 113157.png
  • スクリーンショット 2023-04-06 113419.png
  • スクリーンショット 2023-03-17 172211.png
  • _MG_5960.jpg
  • _MG_5922 (1).jpg
  • Hydraulic Equipment
  • Cost reduction of resources

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Semi-dry processing for railway vehicle parts: no cleaning required, cost reduction.

We will reduce the usage of cutting oil and improve the maintenance efficiency of railway vehicle parts through cleaning-free processing.

In the manufacturing and maintenance of railway vehicle parts, high processing precision and stable quality are required. Particularly, the cleaning process for parts requires significant labor, making the reduction of post-processing cleaning a crucial issue for improving work efficiency. Additionally, maintaining a clean working environment that does not pollute the surrounding area is essential. Our semi-dry processing mist generation device addresses these challenges by directly supplying a small amount of lubricant to the tool cutting edge, thereby supporting the efficiency of maintenance. 【Usage Scenarios】 - Cutting and maintenance of railway vehicle parts - Part processing on open-type general-purpose machines - Work efficiency improvement through reduction of cleaning processes 【Benefits of Implementation】 - Shortened processes and cost reduction through cleaning-free processing - Reduced frequency of tool replacement due to extended cutting tool lifespan - Realization of an environmentally friendly processing environment with no waste oil For more details, please download the catalog or feel free to contact us.

  • スクリーンショット 2023-04-06 113157.png
  • スクリーンショット 2023-04-06 113419.png
  • スクリーンショット 2023-03-17 172211.png
  • _MG_5960.jpg
  • _MG_5922 (1).jpg
  • Hydraulic Equipment
  • Cost reduction of resources

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Semi-dry processing for automotive parts: no cleaning and cost reduction.

Reduce cutting oil usage and achieve cleaning-free processing. We support the consolidation of automotive parts manufacturing processes.

In the automotive parts industry, there is a demand for both improved production efficiency and cost reduction. Particularly in process consolidation, whether or not the cleaning process after machining can be omitted is key to shortening overall lead times and reducing costs. Traditional coolant machining required a cleaning process, but by utilizing our MQL (Minimum Quantity Lubrication) technology, cleaning-free machining becomes possible, contributing to the simplification of processes. 【Application Scenarios】 - Cutting processes for alloy steel and non-ferrous metals - Parts processing lines where the cleaning process is to be omitted - Machining on general-purpose machines without covers - Press processing requiring the application of release agents 【Benefits of Implementation】 - Reduction in total costs due to the elimination of the cleaning process - Cost control of tooling due to extended tool life - Reduced environmental impact and improved recyclability through reduced waste oil - Decreased effort and associated costs (electricity and disposal fees) for coolant management For more details, please download the catalog or feel free to contact us.

  • スクリーンショット 2023-04-06 113157.png
  • スクリーンショット 2023-04-06 113419.png
  • スクリーンショット 2023-03-17 172211.png
  • _MG_5960.jpg
  • _MG_5922 (1).jpg
  • Hydraulic Equipment
  • Cost reduction of resources

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[Aerospace] Semi-dry processing, no cleaning, cost reduction

Suppressing residues and reducing cleaning processes. MQL technology that supports the efficiency of aerospace component machining.

In the aerospace industry, maintaining the quality of parts and strict process management are required. Particularly, residues after machining can increase the cleaning burden in subsequent processes, making it important to use techniques that minimize the use of lubricants during machining. Our semi-dry machining mist generation device reduces residues while maintaining machining accuracy by directly supplying lubricating fluid to the cutting edge of the tool. 【Application Scenarios】 - Precision cutting of alloy steels and non-ferrous metals - Manufacturing of parts where reduction of cleaning processes is required - Environments where contamination from coolants should be avoided 【Benefits of Implementation】 - Cost and effort reduction through cleaning-free machining - Tool cost control due to extended lifespan of cutting tools - Reduced environmental impact by minimizing waste oil For more details, please download the catalog or feel free to contact us.

  • スクリーンショット 2023-04-06 113157.png
  • スクリーンショット 2023-04-06 113419.png
  • スクリーンショット 2023-03-17 172211.png
  • _MG_5960.jpg
  • _MG_5922 (1).jpg
  • Hydraulic Equipment
  • Cost reduction of resources

Added to bookmarks

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